staging

Precision Mechanics
Core Competencies

Precision Mechanics

Advanced Thermal CAE Capabilities

Ability's CAE Thermal Team offers accurate temperature and thermal risk prediction. We specialize in optimizing thermal dissipation efficiency and solutions during the design phase. 

Our services include

  • Identifying system weaknesses
  • Ensuring uniform internal device temperatures
  • Verifying PCB simulation results
  • Evaluating external surface temperature distribution
  • Assessing product operating environments and setting appropriate thermal convection conditions

 

Weak point

Temperature distribution on the PCB after using the trace.

Optimize the temperature uniformity

 

Trace layout (PCB temperature distribution)

 

 

Temperature distribution on the exterior surface

 

 

Evaluate the operating environment.

Tested product

application environment.

 

Mapping the simulation to obtain numerical parameters.

 

Thermal Environment Reliability & Energy Technology

Our advanced tools and methods ensure precise thermal analysis and reliable results:

  • Data Recorder: Captures accurate temperature data from specified measurement points for thorough analysis.
  • Thermal Imager: Provides clear visualization of real-time temperature distribution for effective monitoring.
  • Natural Convection Box: Simulates a no-wind environment to conduct realistic and controlled thermal testing.
  • Anemometer: Measures wind speed in various settings, including cars, outdoor spaces, and offices, for versatile environmental assessments.
  • Temperature Chamber: Creates a controlled environment with variable temperature and humidity to test products under different ambient conditions.

 

Advanced Mechanical CAE Capabilities

Ability’s CAE mechanical team excels in predicting structural weaknesses and conducting thorough risk assessments. With advanced capabilities in structural, transient, and nonlinear analysis, we can effectively simulate and evaluate impacts, drop tests, static loads, and material mechanics.

 

Management of Mechanical Environment Reliability and Yield Rates

Mechanical Environment Reliability

To meet the design specifications of 1.5 to 2 times the water pressure and to enhance the structural rigidity, we will verify this in our laboratory. The capabilities of the laboratory testing equipment are shown below.

Waterproof
6M~100M

Anti-Vibration

IK10

 

The Management of Yield Rate

We ensure high precision in process management to achieve a water detection first pass yield of over 99.5% for all goods shipped. Below are the capabilities of the air leak testing equipment.

Direct pressure
and air leak

Differential pressure testing

 

 

Water & Shock Proof Design

Waterproof & Shockproof Design: Built for Durability

At Ability, we specialize in designing products that are both water-resistant and shockproof, ensuring reliability even in the most challenging environments.
Many of our products are certified with IP65/IP68 for water resistance and IK10 for shockproof protection, offering the highest levels of durability against water, dust, and impact.

IP CAM
Sports CAM
DSC
VR CAM /ROV

 

 

Shockproof – IK10 

Robust Durability (MIL-STD 810G Certified)

Our DSC product is engineered to meet rigorous national standards, including MIL-STD 810G, ensuring reliable performance even after drops of up to 1.5 meters.

Impact Resistance (IK10 Rating)

The IP Cam product is built to withstand significant impact, earning the IK10 certification, the highest standard for vandal resistance, to protect against external damage.

Secure Packaging (DKBA1109-2013 Compliant)

Our packaging meets DKBA1109-2013 LEVEL requirements, offering superior protection for drops up to 1.2 meters, ensuring safe transport and delivery.

Advanced Design with CAE Simulation

We utilize cutting-edge CAE simulation in the early stages of product design, enabling enhanced precision and reliability to optimize performance and durability from the start.

 
 
IP Ratings in Product Design IK Ratings in Product Design

IP Ratings in Product Design: Ensuring Protection from Environmental Elements

The IP (Ingress Protection) rating system is the most widely recognized standard for assessing a product's ability to withstand environmental conditions and protect against contaminants.

What are IP Ratings?

IP ratings define a product's resistance to the ingress of foreign objects and liquids, according to the IEC 60529 standard. The two-digit code indicates the level of protection:

The first digit represents protection against solid objects (e.g., dust, debris).
The second digit represents protection against liquids (e.g., water, rain).

A higher number indicates greater protection. Occasionally, you may see an “X” in place of one of the digits, which means the product has only been tested for one type of ingress (either solids or liquids).

Solids  Liquids
Protected against objectobjects larger 50 mm (such as a hand). Prevent dripping water. Ingress is limited so that there is no interference with operation.
Protected against objects larger than 12.5 mm (such as a finger). Prevent dripping water when the enclosure is tilted at an angle of 15° from its normal position.
Ingress is limited so that there is no interference with operation.
Protected against objects larger than 12.5 mm (such as a screwdriver). Protected against water sprays at angles up to 60 degrees. 
Protected against objects larger than 2.5 mm (such as wire). Prevent water from splashing in all directions.
Dust resistant
Dust entry is limited so that it does not interfere with functioning.		 Protected against a water jet with a pressure of 30 kPa
Dust tight
No dust intrusion is allowed.		 Protected against a water jet with a pressure of 100 kPa
  Water-resistant for immersion at a depth of 1 meter for up to 30 minutes.
  Water-resistant prolonged submersion in water at depths of up to 3 meters.

IK Ratings in Product Design: Protecting Your Devices from Impact

IK ratings measure the level of protection an electrical enclosure provides against external mechanical impacts, ensuring your products can withstand the rigors of real-world environments.

What are IK Ratings?

IK-rated products are essential for devices placed in public spaces, high-traffic areas, commercial environments, or locations prone to vandalism. A product’s IK rating indicates its ability to resist physical damage from impact, helping prevent costly failures and downtime.
An impact can compromise the product’s functionality or lead to complete failure. Therefore, assessing the risk of potential impacts is crucial when choosing a fixture with the right IK rating. IK ratings range from IK00 (no protection) to IK10 (highest protection), providing a clear indication of a product’s durability against mechanical forces.

IK ratings

Shock Energy (Joules): < 1J

Material: Polyamide  

Mass (kg): 0.2

Free Fall Height (m): *

Shock Energy (Joules): < 1J

Material: Polyamide  

Mass (kg): 0.2

Free Fall Height (m): *

Shock Energy (Joules): < 1J

Material: Polyamide  

Mass (kg): 0.2

Free Fall Height (m): *

Shock Energy (Joules): < 1J

Material: Polyamide  

Mass (kg): 0.2

Free Fall Height (m): *

Shock Energy (Joules): < 1J

Material: Polyamide  

Mass (kg): 0.2

Free Fall Height (m): *

Shock Energy (Joules): < 1J

Material: Polyamide  

Mass (kg): 0.2

Free Fall Height (m): *
 
 

 

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